Combined Heat & Power (CHP) Payback Period

 

 

Example 1

 

If a domestic CHP system is to be installed in a new house, calculate the annual cost savings and payback period for the equipment.

Compare energy savings with using an oil-fired heating system.

 

DATA:

CHP heating output         =       12 kW

CHP electrical output      =       5.5 kW.

Annual energy consumption for heating         =       17,808 kWh

Annual energy consumption of electricity      =       7000 kWh

Electricity (Ordinary Rate) cost in 2006         =       11.57 p/kWh

Assume CHP can meet all heating demands.
CHP plant uses natural gas at 4.30 p/kWh
(This is the Oct.2006 figure before efficiency is considered see Fuel Cost section)

Oil-fired boiler uses oil at 4.0 p/kWh (Oct.2006)

Neglect maintenance costs.

 

Gas engine mechanical efficiency        =       30%   (Gas to shaft power at full load)

CHP generator efficiency                    =       80%   (Shaft to electric.)

Overall efficiency (Gas to Electric.)     =       (30% x 80%)/ 100  =  24 %

 

Initial capital cost of CHP         =       £6000

Installation cost of CHP            =       £1500

Total Installation cost of CHP   =       £7500

 

Initial capital cost of Oil-fired boiler              =       £1000

Installation cost of Oil-fired boiler                 =       £  500

Total Installation cost of Oil-fired boiler        =       £1500

 

Annual cost savings         =       ( Heating cost savings using oil   +   Electrical cost savings from grid )   -  Gas costs from CHP

 

The payback period        =       Extra Installation cost   /   Annual Cost savings

 

Heating cost savings using oil

Heating cost using oil-fired boiler        =       Annual energy consumption for heating  x  Cost for oil heating (p/kWh) 

Heating cost using oil-fired boiler        =       17,808 kWh  x  4.0 p/kWh        =       £712 / year

 

Electrical cost savings from grid

Cost to buy electric from grid    =       Annual energy consumption of electricity  x  Cost to purchase from NIE.

Cost to buy electric from grid    =       7000 kWh    x    11.57 p/kWh   =       £810 / year

 

Gas costs from CHP unit

If the CHP unit can meet all the heat demands then the operational running time is; 17.808 kWh  / 12kW heat output  =  1484 hours / year.

 

The overall efficiency of the unit (Gas to electric) = 24%

 

The power input in the gas (kW)         =       Electrical power output (kW)  / efficiency

The power input in the gas (kW)         =       5.5 kW    /    0.24

The power input in the gas (kW)         =       22.92 kW

 

The energy input in the gas per year (kWh)    =       22.92 kW  x  1484 hours operation / year

The energy input in the gas per year (kWh)    =       34,013 kWh / year

 

Gas costs from CHP unit (p)    =       The energy input in the gas per year (kWh)  x Gas cost (p/kWh)   

Gas costs from CHP unit (£)    =       34,013 kWh / year   x   4.3 p/kWh    /    100

Gas costs from CHP unit (£)    =       £1463 / year

 

Annual cost savings         =       ( Heating cost savings using oil   +   Electrical cost savings from grid )   -  Gas costs from CHP

Annual cost savings         =       (£712   +   £810  )  -    £1463

Annual cost savings         =       £1522   -    £1463

Annual cost savings         =       £59  /  year

 

 

The payback period        =       Extra Installation cost   /   Annual Cost savings

 

Extra Installation cost      =       Total Installation cost of CHP   -        Total Installation cost of Oil-fired boiler 

Extra Installation cost      =       £7500  -  £1500     =       £6000.

 

The payback period        =       £6000   /      £59

The payback period        =       101 years

 

This means that a Micro CHP plant is not suitable for a building where the load is only used during the day-time.                  

 

 

 

Example 2

 

Calculate the annual cost savings and payback period for a CHP unit to be installed in a Nursing home.

Compare energy savings with using an oil-fired heating system.

 

DATA:

CHP heating output         =       44 kW

CHP electrical output      =       20 kW.

Hours of operation at full load to meet electricity demand   =     12 hours per day, 7 days per week   = 4380 hours / year

Hours of operation at 50% demand for electricity    =       12 hours per day, 7 days per week   = 4380 hours / year

Assume the heating demand is more than 44kW at all times during the winter heating season (35 weeks).

 

Electricity (Ordinary Rate) cost in 2006         =       11.57 p/kWh ( assume flat rate)

CHP plant uses natural gas at 4.30 p/kWh (This is the Oct.2006 figure before efficiency is considered see Fuel Cost section)

Oil-fired boiler uses oil at 4.0 p/kWh (Oct.2006)

Neglect maintenance costs.

 

Gas engine mechanical efficiency        =       35%   (Gas to shaft power at full load)

CHP generator efficiency                    =       80%   (Shaft to electric.)

Overall efficiency (Gas to Electric.)     =       (30% x 80%)/ 100  =  28 %

 

Initial capital cost of CHP         =       £30,000

Installation cost of CHP            =       £2,500

Total Installation cost of CHP   =       £32,500

 

Initial capital cost of Oil-fired boiler              =       £2,200

Installation cost of Oil-fired boiler                 =       £  800

Total Installation cost of Oil-fired boiler        =       £3,000

 

Annual cost savings         =       ( Heating cost savings using oil   +   Electrical cost savings from grid )   -  Gas costs from CHP

 

The payback period        =       Extra Installation cost   /   Annual Cost savings

 

Heating cost savings using oil

Heating cost using oil-fired boiler        =       Annual energy consumption for heating  x  Cost for oil heating (p/kWh) 

          =       (4380 hours/ yr  x 44 kW)  +   (4380 hours /yr  x 44 kW x 50%)

                                                          =       192,720 kWh  +   96,360 kWh

                                                          =       289,080 kWh  x (35 week heating season / 52 week total)

                                                          =       289,080 kWh  x  0.673

                                                          =       194,551 kWh

                                                          =       194,551 kWh  x   4.0 p/kWh     / 100    =      £7,782 / year

 

Electrical cost savings from grid

Cost to buy electric from grid    =       Annual energy consumption of electricity  x  Cost to purchase from NIE.

                                                =       (4380 hours/ yr  x 20 kW)  +   (4380 hours /yr  x 20 kW x 50%)  x  11.57 p/kWh

                                                =       (87,600 kWh  +   43,800 kWh)  x  11.57 p/kWh

                                                =       131,400 kWh   x  11.57 p/kWh

                                                =       £15,203  / year

 

 

Gas costs from CHP unit

The operational running time is;  4380 hours / year at full load and 4380 hours / year at 50% load

 

The overall efficiency of the unit (Gas to electric) = 28%

 

The power input in the gas (kW)         =       Electrical power output (kW)  / efficiency

The power input in the gas (kW)         =       20 kW    /    0.28

The power input in the gas (kW)         =       71.4 kW

 

The energy input in the gas per year (kWh)    =       (71.4 kW  x  4380 hours operation / year)  +  (71.4 kW  x  4380 hours operation / year  x 50%) 

The energy input in the gas per year (kWh)    =       312,732   +    156,366 kWh / year

The energy input in the gas per year (kWh)    =       469,098  kWh / year

 

Gas costs from CHP unit (p)    =       The energy input in the gas per year (kWh)  x Gas cost (p/kWh)   

Gas costs from CHP unit (£)    =       469,098  kWh / year   x   4.3 p/kWh    /    100

Gas costs from CHP unit (£)    =       £20,171 / year

 

 

 

Annual cost savings         =       ( Heating cost savings using oil   +   Electrical cost savings from grid )   -  Gas costs from CHP

Annual cost savings         =       (£7,782           +               £15,203  )  -    £20,171

Annual cost savings         =       £22,985   -    £20,171

Annual cost savings         =       £2,814  /  year

 

 

The payback period        =       Extra Installation cost   /   Annual Cost savings

 

Extra Installation cost      =       Total Installation cost of CHP   -        Total Installation cost of Oil-fired boiler 

Extra Installation cost      =       £32,500  -  £3,000 =       £29,500.

 

The payback period        =       £29,500   /      £2,814

The payback period        =       10.5 years

 

Notes:

 

This is a better payback period compared to the previous example.

If we neglect the heat output of the unit, the electricity cost is;

Gas cost 2,017,100 pence / year  /  131,400 kWh elec. production  =  15.4 p / kWh.

Electricity from the grid cost 11.57 p/kWh.

This means that the unit is not as efficient as a CCGT (Combined Cycle Gas Turbine) power station at 54% efficient.

Therefore the overall efficiency (Gas to Electric.) of 28 % is an important figure in these calculations.

If this efficiency is increased in a better designed machine then the amount of gas usage is reduced and the economics are better.

 

One of the major problems with CHP plant is to utilise all the heat and all the power throughout the whole year.

If the plant is running at full electrical and heating load for long periods then this helps.

Careful sizing helps to overcome initial mistakes.

Choice of  appropriate heat to power ratio is another design element.

 

The overall fuel efficiency of the above unit is very good and is;

Heat output + Electrical Output /  Energy input       =       44kW + 20kW   /   71.4 kW  =  90%